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The Leprino Foods Lemoore West Plant was a ground up new construction project for a 750,000-sf, state-of-the-art dairy processing facility capable of processing six million pounds of milk daily into approximately 600,000 pounds of mozzarella cheese and value-added whey products. Big-D Construction’s scope of work included development of the 61-acre site that consisted of grading, site utilities, facility roads, and fencing, as well as an on-site process wastewater treatment plant and minimal off-site street development. The plant itself includes spaces for milk receiving, refrigeration engine rooms, cheese making and processing, cold storage, whey processing areas, a whey evaporator/dryer bin, a whey warehouse, offices, and storage. A unique feature of the facility is the utilidor, a two-story corridor throughout the plant housing all utility and process pipe main runs. The process areas feature a suspended walk-on ceiling constructed of insulated metal panels, directly accessible from the utilidor for maintenance from the second level.

Leprino Foods Whey and Cheese Plant

Completed

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Leprino Foods Whey and Cheese Plant

This project was for construction of an addition to the Sun Street Ice Cream plant in Phoenix which included 32,000-sf of production space and lab, 57,000-sf of freezer room expansion and cold dock addition, and a novelty / ice cream plant. Construction consisted of concrete masonry block exterior walls, steel joist and metal deck, and concrete tilt-up freezer vault walls with insulated metal panel interiors, and durable, easily maintainable Spectra Glaze masonry and acid brick flooring. The new freezer and refrigerated spaces utilize a 900-ton ammonia cooling system, and the facility is powered by two 2,500 kVA transformers. Big-D’s scope included associated sitework for the development of their 10-acre site. All work was completed without interruption to ongoing operations, including mechanical and electrical system changeovers and required utility tie-ins.

Sun Street Ice Cream Plant Expansion

Sun Street Ice Cream Plant Expansion